Sb-filters Cold Air Intake Kit - Cotton Filter 75-5017 User Manual download pdf

1/18/2008

(909) 947–0015 PHONE • (909) 947- 0603 FAX

INSTALLATION INSTRUCTIONS

(OVER)

S&B Part # 75-5017

Yamaha Rhino 660cc

***WARNING***

Re-jetting of the carburetor is

necessary to compensate for the

increased air flow. Our R&D facility

tuned a stock engine using a # 177

main jet, and 2 full turns out on

the mixture screw. Your specific

engine stock or modified, along with

other factors such as operating alti-

tude may require a different setting

and jet #. So adjust accordingly, or

have a qualified service center de-

termine your carburetor settings.

Do not operate your vehicle until the

carburetor has been properly

re-jetted. Failure to do so may

cause severe engine damage.

QTY PARTS LIST QTY PARTS LIST

1 (A) Upper Intake Tube 1 (G) 1/4”-20 Lock Nut

1 (J) Air Box 1 (I) 1/4”-20 SS Socket Head Screw

1 (Z) Clear Lid 2 (D) #52 Hose Clamp

1 (B) 3” x 2” Round Adapter 4 (X) 10/24 SS Concave Rubber

Washer

2 (H) 1/4” Fender Washer 1 (M) 1/2” x 9” rubber hose

4 (E) 5/16-18 Bolt 1 (W) S&B Air Filter

4 (V) 5/16-18 Lock Nut 1 (U) # 64 Hose Clamp

4 (F) 5/16 Washer 1 (K) Oil Catch

1 (L) 1/2” hose barb

TOOLS REQUIRED

3 & 4 mm, 5/32 Hex Head

Wrench

Phillips & Flat Head

Screwdriver

8mm, 7/16”, 1/2” Wrench

1/2” Socket & Ratchet

Your S&B Air Filter is

factory oiled and ready

to use. Air Filter P/N

KF-1033 will require 29g

of oil for main body and

4g of oil for the top

when serviced.

1. With the ignition switched off, remove the

parking brake lever, use a Phillips screw

driver. Then remove driver and passenger

seats, then remove the engine cover.

2. Remove the 7 push locks that secure the

kick panel under the drivers seat, use a Phillips

head screw driver. Then remove the panel.

3. Remove the 4 bolts that secure the

driveshaft cover use an 8 mm socket. Unhook

the 4 clips, 2 on each side. Then remove the

cover.

4. Use a flat head screw driver to pry up

the 2 push locks that secure the OE air box to

the frame.

5. Loosen the hose clamp at the carburetor (# 4

hex) disconnect the crank case vent line at the air

box and the carburetor vacuum line at the carbure-

tor. Remove the air box and adapter from the

vehicle.

6. Note: Re-jetting of the carburetor is

recommended at this step as you will need to

carefully drill out the factory plug that is covering

the mixture screw so that it can be adjusted. Refer

to Yamaha Service Manual.

7. Remove the OE air box adapter from the air

box and reinstall onto the carburetor , secure the

factory clamp. Use # 3 hex.

8. Slide the S&B 3” adapter (B) half way on the

upper intake tube (A), secure with # 52 hose clamp

(D). Place the upper half of the S&B tube (A) in the

OE adapter and secure the OE clamp (#4 hex).

9. Place the S&B air box (J) in the space

under the drivers seat. Assemble the lower

half of the S&B tube (C) with the S&B air

box (J), using the 5/16 bolts (E) and lock

nuts (V). Place a washer (F) under each nut.

Use 7/16 socket and wrench.

10. Insert the lower S&B intake tube (C)

into the S&B 3” adapter (B) already on the

upper intake tube (B). Secure the #52 hose

clamp (D).

11. Align the mounting hole in the bottom

of the S&B air box (J) with the hole in the

floor of the vehicle. Secure with the 1/4-20

hex bolt (I), 2 fender washers (H) and lock

nut (G) provided. Insert bolt from outside

bottom. Use 5/32 Hex and 7/16 socket.

CLIPS

*** TOP SPEED ***

This intake kit will greatly increase the

Bottom to Mid range torque of your

engine. If you have an after market CDI

installed and want to improve the Top

speed of your Rhino, enlarge the

opening of the air inlet on the air box.

***WATER CROSSING***

This intake kit will lower the engine air

intake inlet approximately 18”.

It is not recommended for any type of

water crossings or deep muddy situations.

Summary of Contents

Page 1

1/18/2008 (909) 947–0015 PHONE • (909) 947- 0603 FAX INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS (OVER) S&B Part # 75-5017 Yamaha

Page 2

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Sb-filters Cold Air Intake Kit - Cotton Filter 75-5017 User Manual

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